Feeding

Automated mixer feeding

Automated feeding of mixers and other processes

The best recipe is no use if you don't stick to it. For this reason, we have developed solutions for the automated feeding of your process plants, which ensure that the right raw material, at the right time, is fed into the production process in the right quantity - whether mixer, extruder, kneader, dissolver or even vacuum process plant. State-of-the-art process control systems and visualization technology always ensure an overview of the raw materials used and enable seamless documentation, tracking and tracing, and maximum batch purity. With our AZO solutions for automatic feeding, you handle even critical raw materials or dusty "free spirits" hygienically, safely and in a way that protects health.

Automatic feeding of mixers and other processes  
Automated feeding of mixers and other processes Automated extruder feeding

Automated mixer feeding

Automatic mixer feeding refers to the feeding of bulk materials, additives, ingredients and other raw materials in powder and liquid form using state-of-the-art process control and visualization technology. The goal is to automatically provide the right raw materials at the right time in the right quantity and tolerance for the right mixer. The mixing process and raw material feeding are directly interrelated. For example, the mixing process usually determines the type of feeding, while automatic raw material feeding is always a decisive factor for product quality.

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Automated mixer feeding
Automated mixer feeding Automated kneader feeding

Automated extruder feeding

The variety of plastics applications is constantly increasing. The shape, color, design and specific properties of plastics are constantly being optimized and further developed. This limitless variety of plastic products determines the daily challenge for plastics processing companies. Frequently changing raw materials and changing process sequences are the rule.

AZO has specialized in precisely this production practice. The unique competence in raw material automation enables AZO to realize flexible and individual compounding systems.

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Automated extruder feeding
Automated extruder feeding Automated dissolver feeding

Automated kneader feeding

AZO supplies customized systems for the automatic supply of raw materials such as flour, sugar, cocoa, and other ingredients, as well as liquids, for the production of baked goods. 

The highest flexibility and safety are required. The reduction of dust formation in production as well as compliance with international standards and special hygiene regulations are frequent requirements. In order to keep the cleaning effort low, separate lines for cocoa, for example, can be implemented. In addition to the process technology, user-friendly control systems for the plants with connection to existing ERP systems are also standard. 

In other words, a complete solution from a single source - one contact, few interfaces, no frictional losses.

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Automated kneader feeding
Automated kneader feeding Automated feeding of a vacuum processing plant

Automated dissolver feeding

Low-dust production and the exact weighing and composition of the batches are the indispensable basis for the production of environmentally friendly, paints and coatings. In addition to consistent product quality, automatic powder handling is also characterized by low dust levels for operators and the environment. Heavy physical and unhealthy work is a thing of the past. The entire plant is controlled, operated and monitored via the process control and visualization system.

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Automated dissolver feeding
Automated dissolver feeding

Automated feeding of a vacuum processing plant

In the production of toothpaste, all components can be integrated into the automatic process flow. Starting with the large quantities, such as chalk and silica, through additives and aggregates to the liquid components, such as flavorings, colors and medicinal active ingredients. Here, the right components must be fed to the vacuum mixer under floor at the right time, in the right quantity. The entire production process is transparent, traceably documented and extremely flexible. Cleanliness and hygiene meet the highest standards. 

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Automated feeding of a vacuum processing plant